Kollmorgen S406AM-CA Servo Drive
High-Performance Industrial Servo Drive System
Overview
The Kollmorgen S406AM-CA is a high-performance servo drive designed for demanding industrial automation applications. As part of Kollmorgen's S400 series, this advanced drive offers exceptional motion control capabilities, precise positioning, and reliable performance in a compact, rugged package.
Engineered for seamless integration with Kollmorgen servo motors and other automation components, the S406AM-CA provides advanced control algorithms, flexible configuration options, and comprehensive diagnostic capabilities. Its robust design ensures reliable operation in harsh industrial environments, making it ideal for applications requiring high precision and dynamic performance.
Specifications
Power Specifications
- Input Voltage: 230 VAC single-phase
- Voltage Range: 180-264 VAC
- Output Power: 600 W continuous
- Peak Power: 1800 W (3x overload)
- Current Rating: 3.0 A continuous, 9.0 A peak
Control Specifications
- Control Modes: Velocity, Torque, Position
- Feedback Options: Encoder, Resolver, Hall
- Position Loop Bandwidth: Up to 1 kHz
- Velocity Loop Bandwidth: Up to 1.5 kHz
- Current Loop Bandwidth: Up to 3 kHz
Environmental Specifications
- Operating Temperature: 0°C to 50°C
- Storage Temperature: -40°C to 85°C
- Humidity: 5% to 95% non-condensing
- Altitude: Up to 1000 meters
- IP Rating: IP20 (panel mount)
Physical Specifications
- Dimensions: 140 x 60 x 180 mm
- Weight: 1.2 kg (approx.)
- Mounting: Panel mount, DIN rail optional
- Cooling: Convection with optional fan
- Enclosure: Powder-coated aluminum
Features
Advanced Motion Control
Incorporates advanced control algorithms including PID with feedforward, notch filtering, and adaptive tuning. Provides exceptional dynamic response and precise positioning accuracy for complex motion profiles.
Multi-Encoder Support
Supports multiple feedback devices including incremental encoders, absolute encoders, resolvers, and Hall effect sensors. Enables flexible motor selection and precise position control in various applications.
Network Connectivity
Comprehensive communication options including EtherCAT, CANopen, Profibus, and Modbus TCP/IP. Facilitates seamless integration with industrial control systems and distributed automation networks.
Built-in Safety Features
Integrated STO (Safe Torque Off) functionality meets SIL 3 safety requirements. Additional safety features include overcurrent protection, overtemperature monitoring, and undervoltage detection for enhanced system reliability.
Advanced Diagnostics
Comprehensive diagnostic capabilities including real-time parameter monitoring, fault logging, and oscilloscope functionality. Enables quick troubleshooting and minimizes downtime in critical production environments.
Flexible Configuration
Intuitive configuration software allows easy parameter adjustment and motion profile programming. Supports stored motion sequences and electronic gearing for complex multi-axis applications.
Applications
CNC Machine Tools
Ideal for precision CNC applications requiring high-speed positioning and contouring control. Enables smooth motion profiles and excellent surface finish in milling, turning, and grinding operations.
Robotics & Automation
Perfect for robotic applications requiring precise trajectory control and dynamic response. Supports complex motion sequences and coordinated multi-axis movements in industrial robots and automated systems.
Packaging Machinery
Well-suited for high-speed packaging equipment requiring precise positioning and rapid acceleration/deceleration. Enables efficient operation of filling, labeling, and sealing machines in packaging lines.
Printing & Converting
Excellent for printing presses and converting equipment requiring precise tension control and registration accuracy. Enables high-quality printing and efficient material processing in web handling applications.
Medical Equipment
Suitable for medical devices requiring precise motion control and reliable operation. Enables accurate positioning in diagnostic equipment, surgical robots, and medical imaging systems.
Semiconductor Manufacturing
Designed for semiconductor equipment requiring nanometer-level precision and cleanroom compatibility. Enables precise wafer handling and processing in semiconductor fabrication facilities.
Technical Details
Control Algorithms
- Position Control: PID with velocity/acceleration feedforward
- Velocity Control: PI with torque feedforward
- Torque Control: PI current regulation
- Filtering: Notch filters, low-pass filters, vibration suppression
Feedback Options
- Encoder Types: Incremental, absolute, sine/cosine
- Resolver: 4-wire, 5-wire configurations
- Hall Sensors: 3-phase commutation
- Multi-turn: Support for multi-turn absolute encoders
Communication Protocols
- Industrial Ethernet: EtherCAT, Ethernet/IP
- Fieldbus: CANopen, Profibus DP, DeviceNet
- Serial: RS-232, RS-485, Modbus RTU
- Real-time: Support for real-time motion control
I/O Configuration
- Digital Inputs: 8 configurable inputs
- Digital Outputs: 4 configurable outputs
- Analog Inputs: 2 x 0-10V or ±10V
- Analog Outputs: 1 x 0-10V or ±10V
Motion Programming
- Profile Types: Trapezoidal, S-curve, polynomial
- Electronic Gearing: Ratio-based following
- Camming: Programmable master-slave motion
- Stored Sequences: Up to 100 motion sequences
Safety & Protection
- Safety Functions: STO (Safe Torque Off)
- Protection Features: Overcurrent, overvoltage, overtemperature
- SIL Rating: SIL 3 (IEC 61508)
- EMC Compliance: EN 61800-3, EN 55011
Additional Information
Commissioning & Maintenance
The Kollmorgen S406AM-CA servo drive features intuitive commissioning software that simplifies setup and configuration. The drive includes auto-tuning capabilities that optimize performance based on the connected mechanical system. Regular maintenance includes periodic inspection of cooling vents, verification of electrical connections, and firmware updates to ensure optimal performance and compatibility with the latest control systems.
Kollmorgen provides comprehensive technical support through a global network of service centers and authorized distributors. Factory training programs are available for system integrators and maintenance personnel. The drive comes with a 2-year manufacturer's warranty, and extended warranty options are available for critical applications. Software updates and technical documentation are accessible through Kollmorgen's customer portal.
Kollmorgen Corporation
Advanced Motion Control Solutions
Document Number: S406AM-CA-DOC
Last Updated: 2025
